Robotic Metallizing Dual-Arm Solution for Large Steel Beams in Bridge Construction

Clemco Danmark has successfully implemented its advanced Robotic Metallizing Dual-Arm Solution at leading steel fabrication facilities in the USA and Canada. These companies specialize in manufacturing large steel beams essential for modern bridge construction. With this solution, our clients have significantly improved efficiency, consistency, and quality in their metallizing processes.

Metallizing within the off shore industry. Metallizing wind turbine tower sections

Challenges in Bridge Construction Metallizing 

Manufacturing steel beams for bridge construction demands high-quality corrosion protection to ensure durability and long-term performance. Traditional metallizing methods rely on manual labor, which can lead to inconsistencies, slower production rates, and increased safety risks for operators. Our clients needed a reliable, automated solution to streamline their operations while maintaining the highest industry standards.

The Clemco Danmark Robotic Solution 


Our Robotic Metallizing Dual-Arm Solution revolutionizes the metallizing process by integrating:

  • Two synchronized robotic arms for seamless coverage and uniform coating application.
  • Automated process control to ensure precise and repeatable results.
  • Enhanced operator safety by minimizing exposure to hazardous materials.
  • Optimized material consumption, reducing waste and operational costs.
Engineer programming custom-made robotic solution

Key Benefits & Results 


Since implementing the robotic solution, our clients have reported significant improvements:

  • Increased productivity: The automated system accelerates processing time, enabling higher output.
  • Superior coating consistency: Robots ensure even application, enhancing corrosion resistance and structural longevity.
  • Reduced labor dependency: Automation minimizes reliance on skilled workers, addressing workforce shortages.
  • Cost savings: There is a significant reduction of Zn metallizing wire by using the the robotic application.

New standards for quality and efficiency

Clemco Danmark’s Robotic Metallizing Dual-Arm Solution is transforming the steel fabrication industry, delivering unmatched precision and reliability for bridge construction projects. By adopting this innovative technology, our clients in the USA and Canada are setting new standards for quality and efficiency in structural steel protection.

GET IN TOUCH WITH OUR EXPERTS

 

If you want to learn more about how our advanced dual-arm robotic solution can revolutionize the metallizing process for large constructional steel items, our team of experts is ready to assist you. Designed for precise, efficient, and uniform surface preparation, this system ensures optimal adhesion for anti-corrosion treatments while delivering superior coverage of complex geometries and varying structures.

Get in touch with us today to explore how our synchronized dual-arm technology can optimize your production processes, improve coating quality, and reduce operational costs. Let us help you take your surface treatment operations to the next level with innovative and reliable robotic solutions.