ROBOTIC SOLUTIONS FOR METALLIZING COMPLEX ITEMS
By adopting a wall-mounted robotic solution for metallizing complex items, casting manufacturers can achieve superior surface protection and anti-corrosion very efficiently.
Our robotic system significantly minimizes zinc wire usage by optimizing the application of a uniform surface thickness to the zinc substrate. It ensures consistent metallization and can repeat the process countless times with identical results.
Advantages of Using a Wall-Mounted Robotic Solution for Metallizing Complex Items in the Foundry Industry
Metallizing complex items in the foundry industry requires a flexible, precise, and efficient approach, especially when working with large or uniquely shaped components. A wall-mounted robotic solution offers an advanced method for handling these challenges, ensuring consistent quality and improved operational performance.
Flexibility for Complex Shapes of Casted Structures
- Capable of adapting to irregular and unique geometries commonly found in the foundry industry.
- Provides full coverage for odd-sized items, ensuring a consistent metallizing process.
Enhanced Coating Precision
- Robotic controls enable precise application of metallizing coatings, resulting in uniform thickness and optimal Zn or Zn/Al adhesion.
- Reduces overspray and material waste, ensuring a high utilisation of the metal wire used for the arc spray process.
Improved Efficiency
- Automates the metallizing process, reducing the time required to treat each component.
- Operates continuously, minimizing downtime and increasing overall productivity.
Cost Savings
- The robotic system significantly minimizes zinc wire usage by optimizing the application of a uniform surface thickness to the zinc substrate. It ensures consistent metallization and can repeat the process countless times with identical results.
Enhanced Worker Safety
- Eliminates the need for manual handling of large, heavy, or awkwardly shaped items.
- Protects workers from exposure to high temperatures, fumes, and other hazards associated with the metallizing process.
Durability and Reliability
- Designed to perform in demanding industrial metallizing environments, ensuring long-term reliability and minimal maintenance.
- Reduces wear and tear on equipment by maintaining consistent process parameters.
Superior Quality Control
- The high quality of the metallization process is maintained by monitoring the relevant process parameters and providing constant information to the operators who can fine-tune the process when necessary.
Scalability and Adaptability
- Accommodates a wide range of component sizes and production volumes, making it ideal for a large number of casted steel parts.
- Easily integrates into existing metallizing lines, enhancing overall workflow efficiency.
Environmental Benefits
- Precise application reduces material waste and minimizes environmental impact.
- Supports sustainable practices by optimizing resource usage and reducing emissions.
Robotic features
Our wall-mounted robotic solution for metallizing complex-sized items is engineered to meet the demanding requirements of surface treatment for intricate and irregular geometries. Equipped with advanced robotic arms and precision motion control, the system ensures consistent and uniform coating application across all surfaces, regardless of complexity or size.
The robot’s adaptive programming allows for precise trajectory adjustments, enabling effective metallization of intricate shapes and hard-to-reach areas. Integrated sensors and real-time monitoring optimize coating thickness and ensure process accuracy, minimizing material waste while maintaining high-quality standards.
GET IN TOUCH WITH OUR EXPERTS
If you are seeking an innovative solution for metallizing complex steel structures with precision and efficiency, our advanced wall-mounted robotic system is the answer. Designed to handle intricate geometries and ensure optimal preparation for anti-corrosion treatments, this cutting-edge technology delivers consistent, high-quality results.
To learn more about how our robotic solutions can enhance your production processes, improve coating application, and reduce operational costs, reach out to our team of experts. We are ready to provide detailed insights and tailored recommendations to meet your specific needs.
Contact us today to discover how we can help you achieve excellence in surface treatment and corrosion protection.
From delivery to production
Installation and commisioning
Our site supervisors are responsible for installation in close collaboration with the engineering team and the customer’s team on site. By using our own supervisors, we ensure that the installation is carried out according to the design drawings and the in-house quality tests.
We set up the complete process line and supervise all installation tasks. We have the necessary insurance and permits for the installation of epoxy and polyurethane systems and are able to accommodate most HSSE requirements during the work. In addition, we offer a full CE approval of the entire solution.
Full documentation package
When our technical department develops technical solutions for our customers, the documentation package is just as important as the actual product.
The documentation package is performed according to the standards and certifications applicable for the specific product or country.
Service and maintenance
Clemco Denmark has a highly skilled service department with experts in surface treatment equipment and robotic solutions. Part of our documentation package is delivering a complete spare part lists and expected life spans on consumable parts that are included in the service program. We guarantee that spare parts are available during a certain lifetime. In addition, Clemco Denmark provides personal protective equipment for operators, and we have a large inventory of different spare parts.
Training of operating personnel
Part of commissioning is training the operators and technicians in operating the robotic system. We also carry out training in correct maintenance of the installation and replacement of key components.
We introduce the individual procedures to respect the agreed transfer efficiency rates and process time. It is an essential part of our project management that a thorough hand-over of the system is carried through.