Wall mounted robotic solution for shot blasting casted structures
Our robotic solution for shot blasting offers unparalleled versatility for cleaning and preparing complex steel structures. Designed to access “hard-to-reach” areas with precision, this advanced system ensures efficient and consistent blasting.
With the capability to operate one or two nozzles, it delivers automated shot blasting that maximizes productivity while maintaining exceptional quality, even on intricate surfaces.
Advantages of our wall mounted Shot Blasting Solution for castings
Our robotic wall-mounted solution for shot blasting offers unparalleled versatility for cleaning and preparing complex steel structures. With the capability to operate one or two nozzles, it delivers automated shot blasting that maximizes productivity while maintaining exceptional quality, even on intricate surfaces.
One of the advantages of a wall-mounted robotic sandblasting system is that it takes up very little space in the existing process hall and installation time is relatively short compared to a gantry system, which is also more complex to maintain.
By integrating a robot with external axes, the robot can move in an area optimized for the cast steel part you want to shot blast.
Below you find the key advantages of using our innovative robotic solution for shot blasting.
Adaptable to All Sizes casted steel parts
- Capable of shot blasting both large structures and smaller steel elements, ensuring flexibility for diverse applications.
Hard-to-Reach Areas
- The robot design allows for precise shot blasting in areas that are traditionally difficult to access because of narrow space or high elevation of the ground.
Dual-Nozzle Operation
- Equipped to operate with one or two nozzles, increasing productivity and reducing processing time.
Enhanced Durability
- Features a specialized protection cover that safeguards the robot against abrasive wear, extending its lifespan and reliability.
Consistent Blasting Quality
- Delivers uniform shot blasting results, ensuring thorough preparation and cleaning of steel surfaces. This can both be cleaning for visual quality control or surface preparation for spray painting or arc spray metallizing.
- Large steel parts can be placed on a turntable that integrated as an external robot axis and the turntable can drive in and out of the blast room for placement of steel parts out side the blasting area.
Automation for Efficiency
- The robotic system performs non-stop and very fast blasting with constant use of high air pressure and a 19 mm blasting nozzle.
Off Line Programming
- The system can be programmed off line and the program can be exported to the robot controller for testing.
Cost-Effective Maintenance
- Designed for longevity and easy maintenance and is prepared for blasting environments.
Robotic Features
Our robotic solution for shot blasting of casted steel structures is engineered for precision and efficiency, providing the ideal surface preparation for anti-corrosion treatments. The system features advanced robotic arms with multi-axis movement, enabling comprehensive coverage of complex geometries and hard-to-reach areas.
Configurable with one or two nozzles, it enhances blasting efficiency and reduces cycle times. The robot is equipped with a specialized abrasion-resistant protection suit, ensuring long-term reliability even in demanding environments. With automated path programming, the system ensures consistent and repeatable blasting results for various steel structures and components. Its scalable design accommodates both large-scale structures and smaller elements, offering unmatched versatility.
For very large and heavy casted steel parts, we recommend that the steel part is placed on a turntable that is integrated into the robot system so that the wall-mounted robot knows the position of the part on the turntable. This is advantageous as you can place even very heavy parts of over 40 tons on a turntable that can move in and out of the blast room and withstand sand blasting.
GET IN TOUCH WITH OUR EXPERTS
If you are interested in learning more about our advanced robotic gantry solution for shot blasting castings, our team of experts is here to help. Designed to deliver precision surface preparation, this state-of-the-art system effectively cleans and prepares casted steel components for anti-corrosion treatment.
With its ability to handle complex geometries and varied sizes, our solution sets a new standard in efficiency and performance. Reach out to our specialists to discuss how this innovative technology can optimize your surface preparation processes and meet your specific operational requirements. Let us help you take your blasting operations to the next level.
From delivery to production
Installation and commisioning
Our site supervisors are responsible for installation in close collaboration with the engineering team and the customer’s team on site. By using our own supervisors, we ensure that the installation is carried out according to the design drawings and the in-house quality tests.
We set up the complete process line and supervise all installation tasks. We have the necessary insurance and permits for the installation of epoxy and polyurethane systems and are able to accommodate most HSSE requirements during the work. In addition, we offer a full CE approval of the entire solution.
Full documentation package
When our technical department develops technical solutions for our customers, the documentation package is just as important as the actual product.
The documentation package is performed according to the standards and certifications applicable for the specific product or country.
Service and maintenance
Clemco Denmark has a highly skilled service department with experts in surface treatment equipment and robotic solutions. Part of our documentation package is delivering a complete spare part lists and expected life spans on consumable parts that are included in the service program. We guarantee that spare parts are available during a certain lifetime. In addition, Clemco Denmark provides personal protective equipment for operators, and we have a large inventory of different spare parts.
Training of operating personnel
Part of commissioning is training the operators and technicians in operating the robotic system. We also carry out training in correct maintenance of the installation and replacement of key components.
We introduce the individual procedures to respect the agreed transfer efficiency rates and process time. It is an essential part of our project management that a thorough hand-over of the system is carried through.