ROBOTIC DUAL-ARM SOLUTION FOR ARC METALLIZING CONSTRUCTIONAL STEEL BEAMS
Our advanced dual-arm robotic solution for metallizing large constructional steel items is engineered to deliver precision, consistency, and efficiency in surface preparation for anti-corrosion treatments.
The system features synchronized dual robotic arms with advanced arc spraying technology, enabling uniform coating application of steel beams and other long steel structures.
Advantages of Using Dual-Arm Robotic Solutions for Metallizing Constructional Steel Items
Metallizing constructional steel items is critical for ensuring long-term durability and protection against corrosion. Our advanced dual-arm robotic solution, equipped with synchronized arc spraying technology, offers precision, consistency, and efficiency when handling very large steel beam structures.
Our dual robot system can run with two synchronized robots performing the metallization process on opposite sides of the steel beam. This means that the steel beam does not need to be turned.
Below are the key advantages of this innovative system:
Improved Access to Complex Surfaces
- The synchronized dual-arm system provides superior access to intricate geometries and hard-to-reach areas.
- Ensures full coverage for steel items of varying shapes and sizes.
Consistent and Uniform Application
- The dual robot system can metallize an area of up to 120 m2 per hour depending on the required coating thickness.
- Eliminates inconsistencies commonly seen with manual metallizing processes.
High Productivity and Reduced Cycle Time
- Two robotic arms operate simultaneously, significantly reducing metallizing time and increasing throughput.
Precision and Control
- Advanced motion control systems ensure accurate trajectory and coating thickness, improving process reliability.
Enhanced Coating Quality
- The robot's motion pattern is programmed to make a very precise overlap between the arc spray strokes, resulting in very little material waste
Cost Efficiency
- Reduces material waste through precise application and optimized coating processes. It is common to experience a material saving of more than 30%.
- Lowers labor costs by automating a time-consuming and labor-intensive task.
Improved Worker Safety
- Automates hazardous tasks, keeping workers away from high-temperature arc spraying environments.
- Minimizes exposure to fumes, dust, and other potential hazards.
Durability and Reliability
- Designed for continuous operation in industrial arc spray meallizing environments with minimal maintenance.
Adaptability and Scalability
- Capable of metallizing a wide range of steel components, from very large structures and beams
Robotic features
Our advanced dual-arm robotic solution for metallizing large constructional steel items is engineered to deliver precision, consistency, and efficiency in surface preparation for anti-corrosion treatments. The system features synchronized dual idustrial robots from ABB with advanced arc spraying technology, enabling uniform metallizing application across varying steel beam structures.
Equipped with programmable motion control, the ABB robots operate on the external axes to ensure a thorough coverage of the surfaces while maintaining consistent metallizing coating thickness.
The system’s robust design allows for continuous operation in demanding industrial metallizing environments.
With off line trajectory planning and adaptive programming, the solution ensures accuracy and repeatability, eliminating inconsistencies commonly seen with manual processes. Designed for integration into existing production lines on floor mounted tracks, this robotic metallizing system enhances productivity, improves worker safety, and delivers superior anti-corrosion protection to meet the required industry standards.
GET IN TOUCH WITH OUR EXPERTS
If you want to learn more about how our advanced dual-arm robotic solution can revolutionize the metallizing process for large constructional steel items, our team of experts is ready to assist you. Designed for precise, efficient, and uniform surface preparation, this system ensures optimal adhesion for anti-corrosion treatments while delivering superior coverage of complex geometries and varying structures.
Get in touch with us today to explore how our synchronized dual-arm technology can optimize your production processes, improve coating quality, and reduce operational costs. Let us help you take your surface treatment operations to the next level with innovative and reliable robotic solutions.
From delivery to production
Installation and commisioning
Our site supervisors are responsible for installation in close collaboration with the engineering team and the customer’s team on site. By using our own supervisors, we ensure that the installation is carried out according to the design drawings and the in-house quality tests.
We set up the complete process line and supervise all installation tasks. We offer a full CE approval of the entire solution.
Full documentation package
When our technical department develops technical solutions for our customers, the documentation package is just as important as the actual product.
The documentation package is performed according to the standards and certifications applicable for the specific product or country.
Service and maintenance
Clemco Denmark has a highly skilled service department with experts in surface treatment equipment and robotic solutions. Part of our documentation package is delivering a complete spare part lists and expected life spans on consumable parts that are included in the service program. We guarantee that spare parts are available during a certain lifetime. In addition, Clemco Denmark provides personal protective equipment for operators, and we have a large inventory of different spare parts.
Training of operating personnel
Part of commissioning is training the operators and technicians in operating the robotic system. We also carry out training in correct maintenance of the installation and replacement of key components. We introduce the individual procedures to respect the agreed transfer efficiency rates and process time. It is an essential part of our project management that a thorough hand-over of the system is carried through.