ROBOTIC MULTI-ARM SOLUTION FOR ARC METALLIZING REEFERS CONTAINERS
Our advanced multi-arm robotic solution for metallizing reefer containers is engineered to deliver precision, consistency, and efficiency in surface preparation for anti-corrosion treatments.
Advantages of Using Multi-Arm Robotic Solutions for Metallizing Reefer Containers
Metallizing reefer containers requires precision, speed, and consistency to ensure optimal anti-corrosion protection and durability. Our multi-arm robotic solution, equipped with up to four synchronized robotic arms, is designed to deliver flawless arc spraying with maximum efficiency. The system ensures complete and uniform coverage, even on complex surfaces, while optimizing material usage and reducing production time.
By adopting our multi-arm robotic solution for metallizing reefer containers, our customers can achieve superior coating quality, increased productivity, and cost savings while ensuring long-term protection against corrosion and wear.
Below are the key advantages of this innovative system:
Enhanced Access to Complex Surfaces
- Multi-arm technology enables superior reach into intricate areas, ensuring full coverage of all container surfaces.
- Ideal for reefer containers with complex geometries, edges, and reinforcement structures.
Fast and Precise Metallizing Process
- Up to four synchronized robotic arms work simultaneously, significantly reducing process time.
- Ensures a precise and even coating application, eliminating inconsistencies and defects.
Consistent and Uniform Coating Application
- Advanced motion control and real-time monitoring maintain consistent coating thickness across all surfaces.
- Reduces rework and ensures long-term corrosion resistance.
Optimized Production Efficiency
- Automated cart and arm movement coordination enhance productivity by minimizing downtime.
- Increases throughput without compromising quality.
Reduced Material Waste and Cost Efficiency
- Precise control over spray parameters minimizes overspray and optimizes material usage.
- Lowers operational costs while maintaining high-quality metallization.
Improved Workplace Safety
- Fully automated process eliminates the need for manual metallizing, reducing worker exposure to hazardous environments.
- Enhances operational safety in high-volume production settings.
Adaptable to Various Container Designs
- The system accommodates different reefer container sizes and structures, ensuring flexibility in production.
- Easily integrates into existing manufacturing lines for seamless operation.
Durable and Reliable Performance
- Designed for continuous operation in industrial environments with minimal maintenance requirements.
- Delivers consistent, high-performance metallization to meet the highest industry standards.
GET IN TOUCH WITH OUR EXPERTS
If you want to learn more about how our advanced multi-arm robotic solution can optimize the metallizing process for reefer containers, our team of experts is ready to assist you. Engineered for high-precision thermal arc spraying, this system ensures uniform zinc application, optimal adhesion, and superior corrosion protection, even on complex container structures.
Get in touch with us today to explore how our synchronized multi-arm technology enhances process efficiency, improves coating consistency, and minimizes zinc wire consumption. Let us help you elevate your surface treatment operations with innovative, high-performance robotic solutions.
Robotic features
Our advanced multi-arm robotic solution for metallizing is engineered to deliver precision, consistency, and efficiency in surface preparation for anti-corrosion treatments. The system features up to four synchronized industrial robots from ABB, equipped with advanced arc spraying technology to ensure uniform metallization across complex reefer container surfaces and other large-scale steel structures.
With programmable motion control, the ABB robots operate on external axes, providing full coverage of all surfaces while maintaining consistent coating thickness. The system's multi-arm design significantly enhances access to intricate geometries, ensuring even application on challenging areas.
Built for continuous operation in demanding industrial environments, this robust solution offers high reliability and minimal maintenance. Through offline trajectory planning and adaptive programming, the system ensures accuracy and repeatability, eliminating inconsistencies commonly associated with manual processes.
Designed for seamless integration into existing production lines, this floor-mounted robotic metallizing system maximizes efficiency, improves worker safety, and delivers superior anti-corrosion protection—meeting and exceeding industry standards.
From delivery to production
Installation and commisioning
Our site supervisors are responsible for installation in close collaboration with the engineering team and the customer’s team on site. By using our own supervisors, we ensure that the installation is carried out according to the design drawings and the in-house quality tests.
We set up the complete process line and supervise all installation tasks. We offer a full CE approval of the entire solution.
Full documentation package
When our technical department develops technical solutions for our customers, the documentation package is just as important as the actual product.
The documentation package is performed according to the standards and certifications applicable for the specific product or country.
Service and maintenance
Clemco Denmark has a highly skilled service department with experts in surface treatment equipment and robotic solutions. Part of our documentation package is delivering a complete spare part lists and expected life spans on consumable parts that are included in the service program. We guarantee that spare parts are available during a certain lifetime. In addition, Clemco Denmark provides personal protective equipment for operators, and we have a large inventory of different spare parts.
Training of operating personnel
Part of commissioning is training the operators and technicians in operating the robotic system. We also carry out training in correct maintenance of the installation and replacement of key components. We introduce the individual procedures to respect the agreed transfer efficiency rates and process time. It is an essential part of our project management that a thorough hand-over of the system is carried through.