ROBOTIC SOLUTIONS FOR SPRAY PAINTING TOWER SECTIONS AND MONOPILES
Our robotic cart solutions for spray painting tower sections and monopiles are designed to deliver precise and efficient coating application. Our solution controls and adjust the carts to ensure consistent and uniform paint coverage across cylindrical surfaces of varying diameters and lengths.
Benefits of Spray Painting Tower Sections and Monopiles with a Robotic Cart Solution
Spray painting large-scale structures such as wind tower sections and monopiles is a crucial process for ensuring long-lasting protection and enhancing the aesthetic appearance of these elements.
By adopting robotic cart solutions for spray painting tower sections and monopiles, companies can achieve superior quality, improved efficiency, and significant cost savings, ultimately boosting their competitiveness in the renewable energy and manufacturing industries.
Below you find a list with all advantages:
Consistent and Uniform Coating
- Ensures even and consistent paint spraying application across large, complex surfaces, resulting in superior coverage.
- Reduces variability in coating thickness, ensuring a high-quality finish every time.
Increased Efficiency
- Automation speeds up the spray painting process and has a capacity of approximately 120 square meters per hour.
- Continuous operation without breaks leads to higher throughput and better overall productivity.
Cost Reduction
- Minimizes paint waste by using precise robotic controls to optimize material application. The overlaps of the robotic strokes are accurate and stable motion speed delivers a high degree of material savings compared to manual application methods.
Enhanced Safety
- Eliminates worker exposure to hazardous fumes, dust, and fumes in coating environments.
- Reduces physical strain on workers by automating the application of paint on large structures.
Improved Quality Control
- Robotic systems provide real-time monitoring and feedback, ensuring optimal spray painting parameters are maintained with accurate overlaps and motions speeds.
- Consistent paint application results in longer-lasting protection against environmental factors like corrosion and wear.
Adaptability for Large Components
- Designed to handle the unique challenges of painting large-scale elements such as wind tower sections and monopiles with a requirement for painting wet in wet.
- The robotic cart solution can be customized to accommodate various paint types such as epoxy and polyester systems.
Environmental Benefits
- Optimized paint usage reduces overspray and minimizes environmental impact.
- The robotic system can be designed to capture excess paint and recycle materials, reducing waste.
Competitive Advantage
- Demonstrates technological leadership in the industry by adopting state-of-the-art automation.
- Increases production capacity and enables faster delivery times, giving companies an edge in the highly competitive wind energy sector.
Robotic Features
Our robotic cart solutions for spray painting monopiles and tower sections are designed for precision and efficiency in coating large-scale structures.
The system is equipped with advanced robotic arms and adjustable carts, ensuring consistent and uniform paint application across cylindrical surfaces of varying diameters and lengths. The robot system is integrated with the tower roller bed to ensure the correct overlap of the paint strokes. The robot spray gun is firmly controlled to avoid "spitting" of paint droplets on the surface.
The system is integrated with a 2K pump system to which flushing programs can be embedded to save solvent during material flushing.
GET IN TOUCH WITH OUR EXPERTS
Maximizing efficiency in surface treatment booths requires innovative solutions, even in limited spaces. Our robotic cart systems for spray painting are specifically designed to deliver outstanding performance while addressing spatial constraints.
If you're considering automating your production, whether it is shot blasting, metallization or spray painting, we invite you to connect with us. Discover how Clemco Denmark can transform your surface treatment processes. Let us help you optimize operations, boost productivity, and maintain a competitive edge in the wind industry.
From delivery to production
Installation and commisioning
Our site supervisors are responsible for installation in close collaboration with the engineering team and the customer’s team on site. By using our own supervisors, we ensure that the installation is carried out according to the design drawings and the in-house quality tests.
We set up the complete process line and supervise all installation tasks. We have the necessary insurance and permits for the installation of epoxy and polyurethane systems and are able to accommodate most HSSE requirements during the work. In addition, we offer a full CE approval of the entire solution.
Full documentation package
When our technical department develops technical solutions for our customers, the documentation package is just as important as the actual product.
The documentation package is performed according to the standards and certifications applicable for the specific product or country. The documentation package contains detailed part drawings that make it easy for a team of maintenance technicians to find the parts they need to replace.
Service and maintenance
Clemco Denmark has a highly skilled service department with experts in surface treatment equipment and robotic solutions. Part of our documentation package is delivering a complete spare part lists and expected life spans on consumable parts that are included in the service program.
We guarantee that spare parts are available during a certain lifetime. In addition, Clemco Denmark provides personal protective equipment for operators, and we have a large inventory of different spare parts.
Training of operating personnel
Part of commissioning is training the operators and technicians in operating the robotic system. We also carry out training in correct maintenance of the installation and replacement of key components.
We introduce the individual procedures to respect the agreed transfer efficiency rates and process time. It is an essential part of our project management that a thorough hand-over of the system is carried through.